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Fan-Made/Non-Licensed
Stormtrooper Helmets and Armor

The Original Stormtrooper Helmets, Armor and Costume parts varied in design from film to film. For example in ANH, there were two distinct types of Stormtrooper helmets, Hero's and or Stunt's. "Hero" helmets in for example Star Wars - A New Hope (ANH) would have been worn in close-up shots and made of ABS had a better build quality and were finished to higher standards. The helmets worn by Luke and Han in the Death Star were "Hero" helmets, as they would clearly be seen on-screen in more close-up shots. The other type of helmets are "Stunt" helmets, used typically (although not exclusively) for long shots where the overall build quality was less important and were made from Khaki-green coloured HDPE, which was then painted white. The Sandtrooper's in ANH (seen on Tatooine) all used Stunt helmets and were weathered to look dirty and used.

As far as ANH is concerned, Hero helmets have curved grey or green lenses (the jury's still out on this one) and three "teeth" either side of the frown. Stunt helmets however have flat green acetate lenses with four or five teeth, and usually a higher brow. The helmets therefore look significantly different when placed side-by-side so collectors will often want to collect both kinds. 

Click on the helmet below to take you to the relevant subsection - and don't forget to check out the "Compare" section (see icon on the left).

Note: Those in bold are the ones we're aware are currently still available/in production (if we're missing any then please let us know!)

AP Helmets
& Armor

CfO (Cast from Original)
Helmets & Armor

Gino and CR Props Helmets
& Armor

GF (Follano)
& Armor

Laws Archive

Movie FX Helmet
& Armor

Oakley Helmet

NEW - RS Prop Masters
Helmets & Armor

RT-Mod Helmet
& Armor

SDS Props Helmets
& Armor

TE/Anon Helmet
& Armor

TE 2 Armor
 & Helmets

     

TM Helmets
& Armor

Others /One off's
& Armor

Marco Helmet
 & Armor 

 

FX / GT / 
& Armor

 

McQuarrie Concept  Stormtrooper

     

One of the questions we're often asked is "Which is the best Stormtrooper helmet or armor" and its one that's very difficult to answer since it depends on your size, shape and exactly what you want to do in your armor (i.e. wear it regularly on 501st troops or just have it on a mannequin in your room). However, the one thing we can say is fan-made Stormtrooper armor is always better than Licensed - mainly because there is so little licensed armor around and its quality isn't too great. Of the fan-made armor we ourselves have tried a special mention goes out to producers like TE2, TM,  Laws, SDS and RT-Mod - all of whom have consistently delivered a quality product over the years, have good customer service - and adhere to a high standard of accuracy. We're sure there are other great provides out there as well, but we mention these five as they are currently delivering armor to fans.

To some extent things have moved in in 2014 as RS Prop Masters became the first producer to cast an original ANH armour and helmet set - and then make replicas available to the public. So that has actually put them in a different league to other provider, though though still provide really great armour and helmets - the armour itself is cast from a wholly-different RotJ set, rather than ANH.

Prior to the RS Props Masters Armour - all "screen-accurate" armor featured on this site was actually cast off a single set of original RotJ armor, and this process took place back in the late 90's. However, as you probably know, the RotJ armor  was itself a "recast" off an original ANH set since there weren't enough sets of armor available for RotJ's filming back in 1981/82. Therefore one of the problems with all "screen-accurate" armor out there is that its actually not "ANH screen-accurate", but more "RotJ Screen accurate". That is of course apart from the RS Prop Masters.

Some of the armour makers have addressed this issue by altering the armour slightly so it looks more like the ANH originals. Some, like SDS has taken some original mouldings (or skins) and added them to a RotJ set (e.g. the shoulders). Other's, like Trooper Master (TM) has scratch built his armour from photographs to try to closely match the ANH armour attributes.

 

There have been a number of different kinds of trooper Armor available over recent years. The main volume types have been (in approximate) order of production:
 
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Marco - The first produced and forerunner to the FX with an even bigger helmet!

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FX/GT - Common but not particularly accurate ABS helmet and armor, typically used by most  501st (world-wide trooper costuming club) members. Over 90% of armour is this type.

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Oakley - using TE's original moulds he produced limited numbers of armour sets out of Fiberglass.

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TE (Trooper Expert) - He cast an original RotJ set and produced Styrene armour over a number of iterations.

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GF / Follano - Using TE's cleaned up moulds, he produced a really fantastic set of armour and helmet out of ABS. Accurate and VERY rugged.

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Gino - Bought TE's original moulds and produced very limited numbers of very accurate Styrene armour.

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Movie FX - German producer based of different RotJ set, blighted by early customer service problems and problems with the HIPS styrene.

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RT-Mod - Good quality and reasonably priced ABS armour from Canada that has gone through a number of accuracy revisions.

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SDS - Shepperton Design Studios - The makers of the original screen-used props produced HIPS armour cast from other sources (TE/GF), adding parts from original mouldings.

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AP - Took GF's moulds reworked to produce some really great armour also known as the "ABS-80" armour

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TM (Trooper Master) - own armour sculpt produced in the UK reflecting a more ANH armour appearance.

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TE2 - Bought another set of TE's moulds and is currently producing out of Hawaii - very impressive and reliable provider.

in addition there's a number of producers who've made Armor, but usually in more limited numbers.